Tuesday, July 15, 2014

DIY Cornhole Boards

It's been a while since I posted here.  I was lost for a while, my brain consumed by a single thing.  Something that didn't involve wood working, carving, or even creating really.  Just the glow of a computer screen in the dark.  I'm back though, and better for it.  

Thomas Huxley penned the following quote:

Its how I want to live my life.  I want to keep learning about things.  If you let your brain become so focused on a single thing, something that ultimately requires no thought, your creativity begins to get choked out, it fades away and all that you are left with is nothing.  Enough about that though, we aren't here for philosophical discussions regarding creativity, we are here to embrace our inner (or exterior in my case) redneck and make cool stuff!

Have you heard of cornhole?  Its a bag toss game where you throw 1 pound corn filled bags 27 feeet onto a board with a 6 inch hole cut in it.  The object of the game is to score 21 points before your opponent does.  It's like horseshoes without the swirling metal U-shaped rings of death.

In any case, I walked into the kitchen the other day and my wife asked me if I could make a set.  I said, without thinking I might add, that I could, and was off to my local Home Improvement store for supplies!  Well, wait, lets back up, I was off to YouTube for a few tutorials.  Then, armed with a list of supplies, headed out.

A cornhole board is simply a 2x4 box with a 1/2 inch piece of plywood attached to one side.  9 inches down from the top edge is a 6 inch diameter hole.  There are two legs attached to one end of the board that raise the back edge of the board 12 inches above the ground.  That's it.  It's pretty easy to build.


I used oak furniture grade plywood for the top.  I could have gone cheaper for sure, but at the same time, I saved time on sanding.  I used wood screws to attach the deck, and I think for my next attempt I will try to use pocket hole screws.  I counter sunk the screws, filled the holes with wood putty, and then sanded the entire top surface.  In any case, putting the boards together was pretty easy, from start to finish it took maybe 45 minutes.  Once finished and sanded, both boards got two coats of primer.  I sanded between coats and sanded the final coat until each board was nice and smooth.  I also painted the sides at this point as well.


At this point, you have to figure out a design.  It's truly up to you.  Do whatever you want.  I decided to use Red, White, and Blue for my boards, but you could truly make any kind of design that you want.  I painted the entire board with two coats of water based white paint and when it was dry, used painter's tape to put in my design.


 Painting takes a long time.  It isn't hard, its just time consuming.  I had to paint three coats of each color, letting each coat dry for about 2 hours before painting again.  I used a smooth finish roller to put on the paint, it worked pretty good, but I still sanded both boards when I was finished painting.  I pulled the tape off after letting the final coat dry for about 2 hours.  It worked well, there is a little bleed through near the top of the board, but all in all I am pretty happy with the results.


At this point I put 5 coats of polyurethane on the boards, sanding lightly (very lightly) with 400 grit sand paper before the last coat.  They are done now, sitting in the garage until tomorrow night when we are going to play on them.  The hole project took about 5 days, but the majority of that time was waiting for paint to dry.  A single set of boards is probably 8 hours of work spread out over 4 or 5 days.  During that time you could just as easily make three or four sets of boards, maybe more, if they had very simple designs.

I missed posting here, not because I have some huge fan base or because I think that I am some amazing writer, but posting here means I made something.  It means I learned something.  See you on the cornhole fields, happy tossing.

Monday, October 14, 2013

The Broken Token

I'm an IT guy by trade.  I work in the Telecommunications industry, setting up and managing call centers for clients all over the US.  Well, to be fair, lately it has been mainly in Minnesota, but I did go to Phoenix a few months ago.  I'll do whatever my clients need me to do, from building call flows to deliver their calls to the correct agents, to building menus and automated systems that allow their calls to be handled without ever talking to a real person.  It's not very glamorous work, most times its pretty boring.  I'm either in the upstairs office of my home or in a random hotel somewhere, eating badly and not sleeping enough.

To gain access to the secure networks of my clients they often issue me a Secure Token generator.  Its essentially a key fob that generates a random 8 digit number every 60 seconds.  I use that number, along with an 8 digit PIN, and a password to log in to the systems I administer and support.  At the moment I have three separate token generators and they all look identical.  I needed something to help me keep them separate.  I figured color coding was the key.

Before I left home on Sunday, I grabbed some scrap pieces of 550 cord from my scrap box and attached them to each token generator.  Sitting in my hotel room tonight, I took a few minutes to tie those scraps into some cobra weave bars.  I don't have anything to cut the loose ends with, nor do I have a lighter to melt them if I could cut them, but they will work until I get back home in a few days.


In a few minutes and a little scrap 550 cord I was able to make something that will allow me to keep each token separate and look pretty cool at the same time.  You know, it doesn't have to be something amazing.  It doesn't have to be insanely complex.  Just making something, and not buying it, not spending money on something that you can easily make yourself, gives you a great feeling.  Try it, you'll like it, I promise.

Wednesday, September 11, 2013

Return of the Fishing Bracelet and Soup!

Just a quick post here tonight, well this morning. Wow!  I need to go to bed.  I lost track of time sitting on the couch tonight working on a new fishing bracelet?  What is a fishing bracelet you ask?  Well, its a survival bracelet, made from 550 paracord, that contains some fishing line and a few hooks inside it.  Other than some of the wrapped line showing through the holes in the cobra weave bracelet, you would never know that it contained 25 feet of 50 pound test line and two number 10 hooks.


In other news I have been eating more soup than you can shake a stick at these last few days.  Soup?  When it is 95 degrees out still and 100% humidity in the great state of Virginia?  Yep!  Taco Soup.  Seriously, go get these ingredients.  A single batch cost me $13 at the grocery store.  It easily fed my entire family, with enough left over for my wife to take in her lunch and my son to eat as his "snack" before going to bed last night.  The recipe is deceptively easy but the result is amazing.  Quick!  Go make some!

8 CAN TACO SOUP -

Ingredients:
1 (15 oz.) can black beans, drained and rinsed
1 (15 oz.) can pinto beans, drained and rinsed
1 (14.5 oz.) can petite diced tomatoes, drained
1 (15.25 oz.) can sweet corn, drained
1 (12.5 oz.) can white chicken breast, drained
1 (10.75 oz.) can cream of chicken soup
1 (10 oz.) can green enchilada sauce
1 (14 oz.) can chicken broth
1 packet taco seasoning

Directions:
Mix all ingredients together in a large pot.
Heat until warm, stirring occasionally.
Serve with tortilla chips.

Tuesday, September 3, 2013

Oatmeal Spoon and a trip to the beach

I just got back from the beach.  Well, I got back this past Friday, but then the holiday weekend kicked in, and before I knew what was happening I woke up this morning and it was Tuesday.  I was able to spend some time with my brother and his family last week, catching up, doing a little fishing, and of course, spending a little time carving a few spoons.  It was a beautiful week, lots of sun, nice temps, and was just what I needed after a few weeks of traveling for work.


I worked on a spoon while I was down at the beach, well two spoons I guess, but one is still a long way from being finished.  I've been pondering what to do with it, and then today, on a walk with my dog, it hit me.  Oatmeal!  I've been trying to get back into the habit of eating oatmeal for breakfast again.  Not only is it pretty tasty, but it also seems to stick with me for a while during the day and I am not starving so badly at lunch.  I spent a little time today thinning out the bowl and I left it with a knife finish, I'm happy with it.  Now it just needs a coat of oil and I'll be good to go.



Oh, that thing that it is laying on?  Just another project for another post.  More on that later.  I need to get my leather working tools out.  Thanks for reading.  Go make something with your hands, maybe even a spoon for oatmeal.  Its a great feeling.

Tuesday, June 25, 2013

That Whoopie Sling Thing

My brother asked me a few weeks ago if I could make him a set of Whoopie slings.  As usual, he sent along a Youtube video that showed some instructions.  He has done this before with his request for a fishing bracelet.  That reminds me, I need to make a few more of those.

Before he sent me that video I really didn't even know what a whoopie sling was.  In case you don't know, a whoopie sling is used to attach a hammock to a connection point.  Its benefits are the fact that it is light weight and adjustable.  After watching the video, I told him I could get it done.  Of course, life got in the way.  Several business trips later though, I finally sat down and knocked this little project out.

As with most things, the thought of creating the whoopie sling ended up being much more difficult than it truly was.  I made my first one in probably 20 minutes and the second one in less time.  I could provide a tutorial, but really, just go check out this video by Matt Ukhammocks.  I will say that his method is a bit fiddly, I actually ended up using a piece of wire to pull the ends through, but I think it may have had more to do with my bad taping job than anything else.  No matter how you do it, removing a few strands from the end of the Amsteel cord was a tremendous help.


The fixed loop at the end of the sling, called a fixed brummel, is actually pretty easy and the technique that is shown in the video is exactly what I did.  The difficult part for me was hiding the tail within the cord itself, its a tight turn with a short end to work with.  This was also true for the back splice ending after the constriction splice was done.

I paid $7 (US) for 25 feet of Amsteel Blue plus shipping.  I probably should have looked around a bit more, I have a feeling shipping charges were a bit on the high side.for sure.  The other materials I used were items that I already had at home, a pair of scissors, a pen to start my holes (as seen in the video) and some wire to help make the splices easier.

Trust me, you CAN make these.  It takes a little bit of patience and some time, but it is very doable.  Why pay $15-$20 for a set of these when you can make your own for a fraction of that cost?  The slings made here are scalable.   You can easily increase the length of the slings just by adding more cord.  These are 6 foot whoopie slings.



Thanks for reading, go out and make something with your hands.  You won't regret it.

Tuesday, April 30, 2013

Passion is as passion does

Its been a while since I have posted anything out here on this blog.  Its been a busy few months, a new job, more travel, the start of baseball season.  I'm out of town now actually, sitting in a hotel room for the 7th night in a row, missing my family, missing my dog, and my home.  It happens, the things you go through to provide for your family sometimes cost more than anyone realizes.

I drove to Darwin, MN over the weekend.  I had some down time and thought I would do a little sight seeing.  Darwin, MN has a population of about 350 people.  It is a small place, really small.  I saw a bar, one restaurant, and a big ball of string.  For all it lacks in size, the ball of twine on the one small street more than makes up for it.

It's housed in a gazebo walled in by huge panels of plexiglass sheeting.  It is made of bailing twine and it fills the inside of the gazebo almost completely.


What makes this ball of twine most impressive is that it was made by one man over the course of 29 years.  The story is that he worked on it for 4 hours a day, every day during that time span.  He started it in his barn and then when it got too big to manage he moved it outside.  He put it up on jack stands to be able to keep the ball formed properly.  


What does this post have to do with spoon carving or wood working?  It shows what you can complete when you are passionate about a project.  Working on something 4 hours a day for 29 years shows just how passionate Mr. Johnson was.  This project probably controlled his life.  It probably consumed him.  Can you even imagine?  What is your twine ball?  What project consumes you?  Is it carving a spoon or making a chair?  Is it hiking or making bracelets out of paracord?  Perhaps we don't all need to go to the lengths that Mr. Johnson did, but if nothing else we can take from him the following thought.  He didn't make this ball of twine in one day.  Not even in six months or six years.  He worked hard on it, focused on it, and ended up making something truly great.  I learned something on Sunday.  I learned that I need to find my ball of twine and start rolling.

Please go make something with your hands.  Please.  You will be surprised at how much fun it is.

Wednesday, December 12, 2012

DIY Paracord Fid or Paracord needle

With my renewed interest in all things paracord, I have been looking at Turks Head knots, specifically the long versions that are used for wrapping things like tool handles.  I've found several tutorials online for making them, but almost all of them say that having a paracord fid or needle would be a tremendous help.  A fid is essentially a needle that you attach to the working end of your paracord and use it to thread the paracord through tight spaces, small loops, and knots that you can't just push the cord through with your fingers.  For example, when you are tying the shark jawbone bracelet and you get down near the end it becomes quite difficult to get the cord through the middle two strands.  A paracord needle makes it an easy job.  You can buy them online from a variety of vendors, they aren't even that expensive.  You can make them yourself, though, with just a little effort and a few dollars.

I found a tutorial online on how to make them, and after a quick trip to the local Home Improvement Warehouse I was back at home with the materials I needed for this simple project.  Click on the pictures to see a larger size.


Total cost was about $2.00.  The extension isn't required and cost me 80 cents, so in reality I could have made the 2 inch fid for about a dollar.  I found these in the specialty fasteners section at Lowes.  They are called threaded posts.  It is a two piece product the post itself and then a cap or end that gets threaded on to complete the fastener.  You don't need the cap.  You just need the post.  First step is to remove the flat head.  There are several ways to do this, but I just used my rotary tool with a cut off wheel attached.


I wrapped the post in an old piece of cloth and held it with a pair of pliers while removing the end.  Make sure to put on a pair of safety goggles.  You don't want aluminum shavings in your eye!  Now you just need to round over the cut end of the post.  You don't want too fine a point, but you want it to be sharp enough to fit through small holes in your paracord projects.  I just wrapped the end in electrical tape and chucked it in my drill.  I clamped an old file to my bench and slowly filed the cut end into a point.


Again, just keep your safety glasses on.  Take your time, and keep stopping to check your progress.  I had to turn the file around to even out the tip, but it only took a few minutes to get it close enough.  I then used the 220 grit sanding block in the picture to make the point smooth and even.  That's it!  I think the whole process took about 15 minutes maybe?  That included me looking for my safety glasses and the cut off wheel for my rotary tool.


Attaching your paracord to the needle is a little tricky but not really that big of a deal.  I cut the end of my cord at an angle and then melt it with a lighter.  I found that having a nice bit of melted plastic in a pointed knob shape at the end of the cord makes for a really tight fit.  Fit the melted end into the end of the needle and screw it on.  The threads will catch the cord and hold it tight.

Thanks for reading.  If you have any comments or questions post them here and I'll do my best to answer.  Go make something with your hands!  I promise you, its a wonderful feeling.